Process Engineer Sterilisation

Job description

JOB DESCRIPTION:About Abbott Abbott is a global healthcare leader that helps people live more fully at all stages of life. Our portfolio of life-changing technologies spans the spectrum of healthcare, with leading businesses and products in diagnostics, medical devices, nutritionals and branded generic medicines. Our 114,000 colleagues serve people in more than 160 countries. Abbott in Ireland Abbott has been operating in Ireland since 1946 and serves the Irish market with a diverse range of healthcare products including diagnostics, diabetes care, medical devices and nutritional products. In Ireland, Abbott currently employs about 6,000 people across ten sites located in Dublin, Donegal, Clonmel, Cootehill, Galway, Kilkenny, Longford and Sligo. Please note any offer of employment for this position is conditional upon the successful completion of a pre-employment medical examination, including drug and alcohol screening, conducted by a medical practitioner designated by the Company. Abbott Diabetes Care Kilkenny Abbott Diabetes Care has opened a new site, in Kilkenny, that is at the forefront of Diabetes care with the latest technology, to manufacture FreeStyle blood glucose test strips and FreeStyle Sensors for use in diabetes management. Among Abbott Diabetes Care leading brands are the FreeStyle Precision, FreeStyle Lite and FreeStyle Libre systems. This is how you can make a difference at Abbott: About the Role We are seeking an experienced Process Engineer to support and optimise pharmaceutical/biological manufacturing processes within a regulated production environment. Reporting into the Engineering/Operations function, you will apply your technical expertise to implement, maintain, improve, and troubleshoot manufacturing processes that ensure the safe, compliant, and efficient production of high-quality products Key ResponsibilitiesImplement, maintain, and continuously improve pharmaceutical and biological manufacturing processes to ensure operational excellence. Develop, calculate, and organise process data, including process flow diagrams, equipment specifications, and instrumentation requirements. Model manufacturing processes and unit operations to support process optimisation and capacity improvements. Prepare operating procedures, process specifications, and technical instructions for manufacturing equipment and systems. Monitor and analyse critical process parameters such as temperature, pressure, density, viscosity, and flow rates to ensure process control and product quality. Investigate process deviations, performance issues, and equipment-related challenges, implementing effective engineering solutions. Partner with cross-functional teams including Manufacturing, Quality, Validation, Maintenance, and Supply Chain to support production targets and continuous improvement initiatives. Lead or support root cause investigations using structured problem-solving methodologies such as 5 Whys, DMAIC, Fishbone Analysis, and FMEA. Drive Corrective and Preventive Actions (CAPA) and ensure actions are effectively implemented and sustained. Support commissioning, qualification, validation, and change control activities for equipment and process improvements. Ensure all processes, procedures, and activities remain compliant with GMP, regulatory requirements, and company quality standards. Identify opportunities for cost reduction, waste elimination, yield improvement, and enhanced manufacturing efficiency. Generate and maintain technical documentation, reports, risk assessments, and engineering records. Qualifications & Experience Minimum NFQ Level 7 qualification or higher in Engineering or a related discipline. Minimum of 2 years’ relevant engineering experience in a manufacturing environment, or an equivalent combination of education and experience. Demonstrated experience working in a regulated industry and managing complex technical challenges. Strong communication, collaboration, and problem‑solving skills Electron beam, Gamma or other sterilisation technologies experience desirable. Knowledge in ISO 11137 desirable. What we Offer Attractive compensation package that includes competitive pay, as well as benefits such as Family health insurance, Excellent pension scheme Life assurance Career Development Fantastic new facility Growing business plus access to many more benefits. Connect with us at www.abbott.com or https://www.ie.abbott/, on LinkedIn at www.linkedin.com/company/abbott-/, on Facebook at www.facebook.com/Abbott and on Twitter @AbbottNews. Abbott is an equal opportunities employer. The base pay for this position is N/AIn specific locations, the pay range may vary from the range posted. JOB FAMILY:Engineering DIVISION:ADC Diabetes Care LOCATION:Ireland > Kilkenny : Kilkenny Business and Technology Park ADDITIONAL LOCATIONS: WORK SHIFT:Ie - Kkyflx (Ireland) TRAVEL:Yes, 10 % of the Time MEDICAL SURVEILLANCE:Not Applicable SIGNIFICANT WORK ACTIVITIES:Not Applicable