Senior Specialist, Manufacturing Automation

Job description

Job Description At our company, we aspire to be the premier research-intensive biopharmaceutical company. We're at the forefront of research to deliver innovative health solutions that advance the prevention and treatment of diseases in people and animals. Join our Digital Manufacturing Operations team and be part of a dynamic environment where you can make a significant impact on the quality and efficiency of our manufacturing processes. The Senior Specialist, Automation is a key member of the Focus Factory Automation team supporting manufacturing operations in Durham, NC. In this role, you will serve as the lead automation engineer for an aseptic manufacturing facility, ensuring the reliability, performance, and compliance of critical process control systems. Responsibilities include troubleshooting complex automation issues, implementing process control and data collection solutions, and supporting manufacturing operations while adhering to SDLC, GMP, safety, and environmental requirements. This position works closely with Manufacturing, Quality, Engineering, and IT teams to support a wide range of automated systems across the facility. The role provides technical leadership through leading cross-functional initiatives, mentoring automation team members, supporting the Automation Lead, and serving as a subject matter expert for automation systems. It also offers the opportunity to drive continuous improvement, implement new technologies, and make a meaningful impact on manufacturing performance and product quality. Responsibilities Provide technical leadership for the assigned area and system(s) to ensure a compliant, reliable supply of the product and on-time project execution. Offer production shop floor support as needed. Apply sound project management techniques to meet schedule, budget, benefit realization, and other project objectives. Provide technical guidance/support including authoring or reviewing and approving system commissioning and qualification documents, change control, automation incidents, Quality Notifications (QNs), and other key automation-related processes. Serve as the subject matter expert for regulatory inspections and audits and other validation activities. Ensure compliance with GMPs, safety, and environmental regulations by periodically reviewing automation documents, preventive maintenance, and SOPs. Assist in the development, review, and approval of department SOPs and other site GMP SOPs related to automation and digital activities. Develop and support corrective actions associated with automation-related deviations/investigations. Communicate periodically with immediate supervisor about the status of the area of responsibility. Support digital innovation initiatives on an as-needed basis. Initiate and lead collaboration within the Operations, Quality, and Technical organizations to resolve complex problems. Use technical knowledge to assure the efficient operation of various automated processing and information technology systems. Lead in installing and placing new equipment into operations and develop solutions for automation problems. Oversee investigations of automation anomalies to prevent recurrence. Provide on-floor support of manufacturing activities and periodic 24 x 7 on-call support. Identify and implement process/equipment improvements and manufacturing efficiencies. Maintain technical documentation. Provide client services support for business area applications. Serve as liaison with corporate and divisional automation and IT groups. Qualifications Required Bachelor’s degree or higher in Engineering or Computer Science Minimum five (5) years of experience in a production regulated industry Minimum of five (5) years of experience in a GMP manufacturing automation-related role and direct experience with SDLC and change controls Direct experience with at least two of the three platforms: Emerson DeltaV, Allen Bradley PLC (or equivalent), and PI (or equivalent) Demonstrated ability to build relationships with team, peers, and area leads Demonstrated leadership in achieving shared objectives in a matrix organization Strong understanding of manufacturing principles/processes and ability to translate manufacturing requirements into Automation/digital solutions Proven track record of analytical skills, problem-solving, and attention to detail Able to demonstrate our company's Leadership Principles and Enterprise Leadership High personal integrity, credibility, and energy Excellent communication and influencing skills Strong written and verbal communication skills in English Preferred Data Integrity Acumen Lean Manufacturing /Six Sigma methodology Required Skills: Allen Bradley PLC, Animal Vaccination, Audit Management, Automation Engineering, Biopharmaceutical Industry, Business Process Improvements, Data Integrity, Data Management, Digital Manufacturing, Emerson DeltaV, Global Manufacturing, GMP Compliance, Pharmaceutical Microbiology, Problem Management, Production Support, Quality Management, Real-Time Programming, Software Development Life Cycle (SDLC), Technical Leadership, Technical Writing Documentation, Veterinary Medicine Preferred Skills: Current Employees apply HERE Current Contingent Workers apply HERE US and Puerto Rico Residents Only: Our company is committed to inclusion, ensuring that candidates can engage in a hiring process that exhibits their true capabilities. Please click here if you need an accommodation during the application or hiring process. As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit: EEOC Know Your Rights EEOC GINA Supplement​ We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another’s thinking and approach problems collectively. Learn more about your rights, including under California, Colorado and other US State Acts The salary range for this role is $117,000.00 - $184,200.00 This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee’s position within the salary range will be based on several factors including, but not limited to relevant education, qualifications, certifications, experience, skills, geographic location, government requirements, and business or organizational needs. The successful candidate will be eligible for annual bonus and long-term incentive, if applicable. We offer a comprehensive package of benefits. Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits. You can apply for this role through https://jobs.merck.com/us/en (or via the Workday Jobs Hub if you are a current employee). The application deadline for this position is stated on this posting. San Francisco Residents Only: We will consider qualified applicants with arrest and conviction records for employment in compliance with the San Francisco Fair Chance Ordinance Los Angeles Re