Senior SMT PCBA Manufacturing / Process Engineer

Job description

At Jabil (NYSE: JBL), we are proud to be a trusted partner for the world's top brands, offering comprehensive engineering, supply chain, and manufacturing solutions. With 60 years of experience across industries and a vast network of over 100 sites worldwide, Jabil combines global reach with local expertise to deliver both scalable and customized solutions. Our commitment extends beyond business success as we strive to build sustainable processes that minimize environmental impact and foster vibrant and diverse communities around the globe. The Senior SMT PCBA Manufacturing / Process Engineer is responsible for developing, optimizing, and sustaining Surface Mount Technology (SMT) and Printed Circuit Board Assembly (PCBA) manufacturing processes to achieve world-class performance in quality, cost, delivery, and productivity. The role provides technical leadership for NPI, process validation, yield improvement, equipment qualification, automation initiatives, and continuous improvement projects while supporting high-volume production and customer requirements. KEY RESPONSIBILITIES 1. Process Engineering & Manufacturing SupportOwn SMT and PCBA manufacturing processes from stencil printing through reflow, AOI, SPI, selective soldering, wave soldering, depanelization, coating, and final assembly. Develop and maintain process flows, control plans, PFMEA, work instructions, and process specifications. Lead process troubleshooting and root cause investigations for manufacturing issues. Drive yield, throughput, and cycle-time improvement initiatives. Establish process controls to ensure stable and repeatable production performance. Monitor process capability (Cp/Cpk) and implement corrective actions when required. 2. New Product Introduction (NPI)Lead DFM and DFA reviews during product development. Support manufacturing readiness activities for new product introduction. Define manufacturing process requirements, tooling, fixtures, and equipment. Lead pilot builds, engineering builds, and production ramp-up activities. Develop manufacturing documentation and train production personnel. Manage product transfer activities between sites or customers. 3. SMT Process OptimizationOptimize the following process areas: Solder paste printing Placement processes Reflow profiles AOI inspection programs SPI inspection strategies Selective soldering parameters Wave soldering parameters Establish process windows and operating limits. Improve first-pass yield and reduce defect opportunities. Analyze defect trends and implement sustainable corrective actions. 4. Equipment & AutomationLead equipment selection, qualification, installation, and commissioning. Support SMT printers, pick-and-place machines, reflow ovens, SPI systems, AOI systems, X-Ray systems, and selective soldering equipment. Develop and implement automation solutions to improve productivity. Support Industry 4.0 manufacturing initiatives and digitalization programs. 5. Quality & ValidationLead IQ, OQ, PQ, Process Validation, and Test Method Validation activities. Perform Gauge R&R, MSA, SPC, and process capability studies. Review and update PFMEA, Control Plans, and Risk Assessments. Support customer, ISO, and regulatory audits. Ensure compliance with IPC standards and customer requirements. 6. Continuous ImprovementLead Lean Manufacturing initiatives. Facilitate DMAIC projects, Kaizen events, Value Stream Mapping, and OEE improvement projects. Drive cost reduction through yield improvement, labor optimization, material savings, automation, and cycle-time reduction. Establish KPI dashboards and performance monitoring systems. 7. Technical LeadershipMentor Process Engineers and Manufacturing Engineers. Provide technical coaching to technicians and production teams. Lead cross-functional problem-solving activities. Interface directly with customers regarding technical challenges and improvement initiatives. Lead engineering reviews and manufacturing readiness assessments. TECHNICAL REQUIREMENTS SMT & PCBA ExpertiseStrong technical knowledge of: SMT process development Stencil design and solder paste technology Pick-and-place programming Reflow profiling and optimization AOI and SPI systems X-Ray inspection techniques Wave soldering Selective soldering PCB defect analysis Conformal coating processes PCBA assembly technologies Engineering ToolsProficiency in: SPC and Minitab DMAIC and Lean Six Sigma PFMEA, Process Flow Diagrams, and Control Plans 8D Methodology, Fishbone Analysis, and 5 Why Analysis Time Study and Capacity Analysis AutoCAD (preferred) MES and manufacturing systems Quality & ComplianceStrong understanding of: IPC-A-610 IPC J-STD-001 IPC-7711/7721 ISO 9001 ISO 13485 (preferred) FDA 21 CFR Part 820 (preferred) ESD control programs Change control systems CAPA processes EDUCATION & EXPERIENCE EducationBachelor's Degree in Electronics, Electrical, Manufacturing, Mechanical, Industrial Engineering, or a related engineering discipline. Minimum Experience8+ years of SMT/PCBA manufacturing engineering experience. Minimum 5 years supporting high-volume SMT production. Experience with NPI, process validation, and yield improvement. Preferred Experience10+ years in electronics manufacturing services (EMS). Experience in a major EMS or equivalent high-mix electronics manufacturing environment. Lean Six Sigma Green Belt or Black Belt certification. Experience leading manufacturing transfer projects and multi-site deployments. KEY PERFORMANCE INDICATORS Performance Measure First Pass Yield (FPY) Defect Rate (DPMO/PPM) OEE Improvement SMT Placement Efficiency Reflow Yield Cost Reduction Achievement Cycle Time Reduction NPI Ramp Success Corrective Action Closure Customer Quality Performance Equipment Utilization BE AWARE OF FRAUD: When applying for a job at Jabil you will be contacted via correspondence through our official job portal with a jabil.com e-mail address; direct phone call from a member of the Jabil team; or direct e-mail with a jabil.com e-mail address. Jabil does not request payments for interviews or at any other point during the hiring process. Jabil will not ask for your personal identifying information such as a social security number, birth certificate, financial institution, driver’s license number or passport information over the phone or via e-mail. If you believe you are a victim of identity theft, contact your local police department. Any scam job listings should be reported to whatever website it was posted in. Jabil, including its subsidiaries, is an equal opportunity employer and considers qualified applicants for employment without regard to race, color, religion, national origin, sex, sexual orientation, gender identity, age, disability, genetic information, veteran status, or any other characteristic protected by law. Accessibility Accommodation If you are a qualified individual with a disability, you have the right to request a reasonable accommodation if you are unable or limited in your ability to use or access Jabil.com/Careers site as a result of your disability. You can request a reasonable accommodation by sending an e-mail to Always_Accessible@Jabil.com with the nature of your request and contact information. Please do not direct any other general employment related questions to this e-mail. Please note that only those inquiries concerning a request for reasonable accommodation will be responded to. #whereyoubelong