PUNE SUPV II MAINTENANCE MH 412801

Job description

Performs maintenance management by supervising the maintenance team, establishes priorities in maintenance schedules, and ensures Safety, Health & 5S of all the equipment and working Environment. Job Requirements Responsible for overall maintenance activities of injection molding machines and auxiliary equipment including chillers, cooling towers, dryers, compressors, material loaders, granulators, hot runners, and temperature controllers. Ensure maximum machine availability and minimum unplanned downtime. Lead troubleshooting activities related to electrical, electronic, hydraulic, pneumatic, mechanical, PLC, HMI, VFD/servo drives, and control systems. Ensure proper functioning of machine safety interlocks, emergency stops, guards, and other safety systems. Develop and implement machine guarding programs as per applicable standards. Develop, implement, and monitor preventive and predictive maintenance schedules. Plan and execute daily, weekly, monthly, and annual maintenance activities. Maintain accurate equipment history, maintenance records, and documentation. Monitor key maintenance KPIs including Machine Availability, MTBF, MTTR, PM Compliance, Maintenance Cost, and Spare Consumption. Lead the maintenance team during critical machine breakdowns and ensure timely restoration of equipment. Conduct Root Cause Analysis (RCA) for major and repetitive equipment failures and implement corrective actions. Identify opportunities for reduction in electricity consumption, energy cost, and CO2 emissions. Lead, manage, train, and develop the maintenance team to improve technical capability and performance. Control maintenance expenses without compromising equipment reliability, quality, or safety. Identify critical spare parts and maintain appropriate minimum and maximum stock levels. Coordinate with Purchase and suppliers for timely procurement of critical spares. Track spare-part consumption and replacement history. Ensure compliance with all company safety procedures during maintenance activities. Ensure strict adherence to Lockout/Tagout (LOTO) procedures. Conduct periodic inspections of machine safety systems and support safety and statutory audits. Ensure technicians follow standard maintenance procedures and safe working practices. Drive TPM, 5S, Kaizen, preventive and predictive maintenance practices. Support new machine installation, commissioning, relocation, and machine modification projects. Participate in CAPEX projects and technical evaluation of new equipment. Coordinate with machine manufacturers, OEMs, and external service providers for specialized technical support. Ensure adherence to applicable quality, environmental, and safety management systems. Education and Knowledge BE / B.Tech in Mechanical or Electrical Engineering. Strong knowledge of injection molding machines and associated auxiliary equipment. Good knowledge of hydraulic and pneumatic systems. Good understanding of electrical control panels and industrial electrical systems. Knowledge of PLCs, HMIs, VFDs, servo drives, sensors, and industrial automation. Knowledge of heaters, thermocouples, temperature controllers, and hot-runner systems. Good understanding of compressors, chillers, cooling towers, dryers, and other molding auxiliaries. Strong troubleshooting and Root Cause Analysis skills. Knowledge of preventive and predictive maintenance systems. Good knowledge of TPM, 5S, Kaizen, and maintenance KPI management. Knowledge of CMMS / maintenance management software and maintenance documentation. Knowledge of IATF 16949, ISO 14001, and ISO 45001 requirements. Critical Experience More than 6 years of experience in maintenance within the Automotive / Plastic Injection Molding manufacturing industry. Strong hands-on experience in maintenance of injection molding machines and auxiliary equipment. Experience in electrical, mechanical, hydraulic, pneumatic, and automation troubleshooting. Experience in PLC, HMI, VFD/servo drive, sensors, and machine control systems. Experience in preventive and predictive maintenance planning and execution. Experience in handling critical machine breakdowns, RCA, and corrective action implementation. Experience in leading and developing a maintenance team. Experience in TPM, 5S, Kaizen, and maintenance KPI improvement. Experience in critical spare management and maintenance cost control. Experience in new machine installation, commissioning, relocation, and modification projects. Automotive connector manufacturing experience would be an advantage. Competencies SET : Strategy, Execution, Talent (for managers) ABOUT TE CONNECTIVITY TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more. Our more than 90,000 employees, including 10,000 engineers, work alongside customers in approximately 130 countries. In a world that is racing ahead, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn , Facebook , WeChat, Instagram and X (formerly Twitter). WHAT TE CONNECTIVITY OFFERS: We are pleased to offer you an exciting total package that can also be flexibly adapted to changing life situations - the well-being of our employees is our top priority! • Competitive Salary Package • Performance-Based Bonus Plans • Health and Wellness Incentives • Employee Stock Purchase Program • Community Outreach Programs / Charity Events • Employee Resource Group IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com . If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities. Across our global sites and business units, we put together packages of benefits that are either supported by TE itself or provided by external service providers. In principle, the benefits offered can vary from site to site. Job Locations: PLOT NO 2, GAT NOS 1129, 1140,1295, 1296, PUNE, Mahārāshtra 412801 India Posting City: PUNE Job Country: India Travel Required: Less than 10% Requisition ID: 158522 Workplace Type: Onsite External Careers Page: Manufacturing Apply Now Start apply with LinkedIn Please wait... TE Connectivity Home Applicant Privacy Equal Employment Opportunity Cookie Consent Manager Other Policies TE Connectivity does not accept unsolicited assistance from third parties for employment opportunities. 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