Senior Design Lead

Job description

Serving as a technical architect and consultant for a leading Contact Lens manufacturer, delivering automation and digital transformation solutions in a highly regulated medical device environment Leading team of 15+ onsite and offshore engineers, acting as technical mentor, and primary customer point of contact for automation and controls projects Led shopfloor-to-MES integration using platforms aligned with ISA-95 standards to ensure structured data modeling and seamless vertical integration Led Retrofit activities and legacy system migration initiatives, transitioning outdated control platforms and SCADA systems to modern, scalable architectures Supporting Ignition SCADA solutions for real-time KPI tracking across production lines, enabling visibility into throughput, yield, and equipment utilization and downtime recording for non-GxP environments, where flexible deployment and rapid iteration supported continuous improvement initiatives Architected MQTT-based data frameworks to enable lightweight, real-time communication between PLCs, and enterprise systems, enhancing responsiveness and scalability IT/OT convergence initiatives, integrating plant-level controls with enterprise IT infrastructure to support predictive analytics, centralized monitoring, and remote diagnostics using tiered architecture Developed data engineering pipelines for high-frequency time-series data using Canary and Aveva historians, enabling contextual analytics and performance dashboards for decision support Ensured 21 CFR Part 11 compliance across automation workflows, including electronic records, audit trails, and system access controls for validated environments Initiated controls initiative for OT Cyber security like DCOM hardening to mitigate legacy vulnerabilities and secured distributed communication using Aveva Sitelink and OPC UA interfaces Managed validation and compliance workflows, including NC/CAPA support, ensuring traceability, audit readiness, and alignment with FDA standards for medical device manufacturing Supported RFP development and technical proposal responses, collaborating with cross-functional teams to define architecture, scope, and delivery models for automation and digital projects Oversaw solution and project management across global sites, coordinating engineering, operations, and quality teams to deliver scalable, compliant solutions Led change request management, authoring and executing requirement, design, test, and operational documentation for approved system modifications Delivered Application Performance Management (APM) frameworks that improved OEE by 10–15%, reduced downtime due to frequently occurring issues by 30% Provided technical leadership in SCADA/HMI development, historian configuration, and alarm management using platforms like Wonderware, ArchestrA system platform, DeviceWise workflow, Canary, and Ignition Key Responsibilities 1. To leverage design expertise to ensure that software and products exhibit user-friendliness, intuitiveness, and alignment with user expectations, contributing to the creation of seamless user experiences. 2. To lead a team of designers, provide guidance, and ensuring the delivery of high-quality design solutions in alignment with the overall business goals. 3. To present design concepts and play a crucial role in shaping the overall design vision and strategy. 4. To stay abreast of industry trends, emerging technologies to drive innovation and excellence in design. Skill Requirements Technical / Soft Skills Expertise Level (Expert / Good / Knowledge) Control Systems Expert SCADA PLC Programming Good Other Requirements Control system architect OT/IT integration Aveva/Wonderware suite of applications ArchestrA System Platform Architect SCADA and PLC Programming Cross-functional collaboration MES integration Data acquisition and Data analytics Ignition SCADA solution Innovation & continuous improvement Program management Maximum Salary (US): 148000 Minimum Salary (US): 78000 Apply now Information at a Glance Why HCLTech? At HCLTech, you'll supercharge your potential. You'll find your career. And you'll find your spark. All at a place that knows that helping its customers stay on top starts by putting its people first. HCLTech is a global technology company, home to more than 223,000 people across 60 countries, delivering industry-leading capabilities centered around digital, engineering, cloud and AI, powered by a broad portfolio of technology services and products. We work with clients across all major verticals, providing industry solutions for Financial Services, Manufacturing, Life Sciences and Healthcare, Technology and Services, Telecom and Media, Retail and CPG, and Public Services. Consolidated revenues as of 12 months ending June 2026 totaled $14.8 billion. Compensation and Benefits A candidate’s pay within the range will depend on their skills, experience, education, and other factors permitted by law. This role may also be eligible for performance-based bonuses subject to company policies. In addition, this role is eligible for the following benefits subject to company policies: medical, dental, vision, pharmacy, life, accidental death & dismemberment, and disability insurance; employee assistance program; 401(k) retirement plan; 10 days of paid time off per year (some positions are eligible for need-based leave with no designated number of leave days per year); and 10 paid holidays per year. Disclaimer Privacy Statement Terms of use Sitemap Raise a Grievance We use cookies on our site. Please read more about cookies policy here. Opens in a new tab. Opens in a new tab. Opens in a new tab. Opens in a new tab. Opens in a new tab. Opens in a new tab. Copyright © 2026 HCL Technologies Limited Cookie Consent Manager When you visit any website, it may store or retrieve information on your browser, mostly in the form of cookies. Because we respect your right to privacy, you can choose not to allow some types of cookies. 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